Cuzi Particle Board Industrial Ltd. operates an integrated 180,000 m² modern manufacturing campus with an annual output capacity of 350,000 m³. Anchored by a German Dieffenbacher 42-meter continuous steel-belt hot press, Büttner triple-pass rotary drum dryer, and Steinemann 8-head diamond sanding line, our facility features 100% inline GreCon ultrasonic delamination scanning and an ISO 17025 accredited laboratory with 1m³ ASTM E1333 environmental testing chambers, ensuring full compliance with CARB Phase 2, EPA TSCA Title VI, and CE EN 13986.
350K m³
Annual Output Volume
180,000 m²
Factory Campus Area
± 0.20 mm
Laser Sanding Tolerance
45+ Countries
Direct Worldwide Export
The 6-Stage Continuous Manufacturing Process
How plantation pine residuals and selected hardwood logs are processed into high-density CARB P2 and EN 312 P5 panels with European heavy machinery:
⚙️ Integrated Automated Production Flow Architecture (German Dieffenbacher Line)
Hombak Ring-Knife Flaker
Debarked softwood logs and sawmill residuals pass through Hombak 1,200 rpm ring-knife rotors, cutting uniform, slender wood flakes along the natural grain to optimize internal mat strength.
Büttner Triple-Pass Rotary Dryer
Moisture is reduced from green 85% to a strict 2.5% ± 0.5% at 140°C–180°C. Zigzag air-separators classify ultra-fine surface wood flour from core structural flakes.
IMAL-PAL Gravimetric Blender
Continuous high-speed centrifugal blenders atomize low-emission CARB P2 MUF resin and paraffin wax with computerized load cells metering adhesive flow to ±0.5% accuracy.
Dieffenbacher 42m Hot Press
Berndorf steel belts convey the 3-layer formed mat through the 42m heated tunnel under 3.5 MPa hydraulic pressure at 190°C–215°C, ensuring cross-linked polymer curing with zero core voiding.
Steinemann 8-Head Sander
Stabilized boards undergo double-sided calibration (80/120/180/240 grit). Dual laser sensors monitor thickness deviation across the width, guaranteeing tolerances within ±0.20mm.
GreCon Ultrasonic Scanner
Inline high-frequency acoustic waves scan 100% of panels to detect blisters or resin delamination. Coupled with round-the-clock ISO 17025 lab coupon testing for MOR/MOE and COA issuance.
Advanced European Production Machinery & Testing Specifications
Our mill represents a capital investment in precision German, Swiss, and Italian automation, ensuring maximum mechanical stability and minimal thickness deviation across 350,000 m³ of annual output:
| Production Stage | Installed Machinery Brand | Technical Operating Parameters | Quality Assurance Function |
|---|---|---|---|
| Wood Flaking | Hombak / Pallmann Ring-Knife Flakers | High-speed knife rotor (1,200 rpm) | Cuts clean, high-aspect timber flakes along grain without tearing |
| Rotary Drying | Büttner Triple-Pass Drum Dryers | Temperature controlled to 140°C - 180°C | Reduces green moisture to uniform 2.5% ± 0.5% |
| Resin Dosing | IMAL-PAL Gravimetric Electronic Blenders | Continuous load-cell metering (accuracy ±0.5%) | Atomizes low-emission CARB P2 resins evenly without glue spots |
| Continuous Press | Dieffenbacher 8.5ft × 42m Hot Press | Hydraulic pressure 3.5 MPa @ 190°C - 215°C | Continuous polymer cross-linking with zero internal core voids |
| Laser Calibration | Steinemann 8-Head Drum Sanding Line | 80/120/180/240-grit diamond abrasive belts | Calibrates double-side thickness strictly within ±0.20 mm |
| Core Delamination QA | GreCon In-Line Ultrasonic Blow Detectors | Automated acoustic ultrasonic scanning | 100% scanning of every sheet; auto-rejects internal blisters |
Welcome for Third-Party Factory Audits
We regularly host procurement and quality delegations from European and American furniture brands, as well as third-party auditing firms including SGS, Bureau Veritas (BV), Intertek, and TÜV Rheinland.
- ✓ Live video mill inspection available via Zoom / Microsoft Teams
- ✓ Complete traceable batch logs & resin formulation records
- ✓ Dedicated export packaging area with high-tensile steel strapping & moisture-barrier wrapping
Logistics & Port Proximity
Direct highway & rail logistics to Lianyungang Port and Qingdao Port deep-water container terminals, ensuring rapid container drayage, zero demurrage, and swift bill of lading issuance.
Container Handling: 150+ FCL weekly capacity
Direct Rail Link: Available for inland Eurasian transit