OEM Cut-to-Size & Secondary Fabrication Services enable international furniture brands, cabinet makers, and commercial fit-out contractors to outsource panel sizing and edge finishing directly to the mill. Equipped with German Homag computerized beam saws, PUR edge banders with contour corner rounding, and 6-sided multi-axis CNC drilling centers, Cuzi supplies finished components with ±0.15mm cutting tolerance, 100% matched ABS/PVC edge sealing, barcoded carton packing, and dynamic checkweigher quality assurance.
Turnkey Component Manufacturing for Global Furniture Brands
Whether you manufacture modular kitchen cabinets, student accommodation furniture, commercial office workstations, or hotel guestroom headboards, our automated panel processing workshop handles high-volume cutting schedules with flawless engineering accuracy.
- ✓ Computerized Beam Saws: Heavy-duty PCD diamond scoring blades guarantee chip-free cutting edges on both decorative melamine faces.
- ✓ Seamless PUR Edge Banding: Polyurethane (PUR) reactive hot-melt glue creates an invisible, moisture-proof joint line superior to conventional EVA glue, resisting steam delamination in kitchens.
- ✓ 6-Sided CNC Drilling: Pre-machined 32mm system holes for cam-locks (Minifix / Rafix), fluted wood dowels, adjustable shelf pins, and concealed European hinges.
- ✓ Barcode Tracking & Sorting: Each panel is labeled with your internal part numbers, panel description, and production lot barcodes for instant assembly scanning.
OEM Processing Capabilities
| Min/Max Workpiece Size: | 100 × 250 mm up to 1300 × 2800 mm |
| Cutting Tolerance: | ± 0.15 mm length & width / Diagonal < 0.20 mm |
| Edge Banding Types: | PVC, ABS, Acrylic 3D, Wood Veneer (0.4 – 2.0 mm) |
| Adhesive Formulations: | Waterproof PUR (Kitchen/Vanity) & High-Speed EVA |
| Supported Data Formats: | Excel / CSV cutting lists, DXF / DWG CAD drawings |
| Component Packaging: | Carton boxed with corner protectors or palletized |
Advanced CNC Fabrication & Processing Lineup
Industrial secondary machinery specifications delivering flawless cutting edges, zero-joint edge banding, and precision multi-axis line boring.
| Fabrication Stage | Machinery Line & Manufacturer | Tooling & Operational Parameters | Engineering Quality Output |
|---|---|---|---|
| Computerized Beam Sawing | Homag SAWTEQ B-300 Heavy-Duty Rear-Feed Angular Plant | PCD Polycrystalline Diamond Main (Ø 380mm) & Scoring Blades; 130 m/min Saw Carriage Speed | Dimensional tolerance within ±0.15mm; mirror-smooth, chip-free top and bottom melamine edges |
| Zero-Joint Edge Sealing | Homag EDGETEQ S-500 High-Speed Edge Bander with AirTec / PUR | Micro-dosing reactive polyurethane (PUR) pre-melter; 0.4mm–2.0mm ABS/PVC coil capability; feed rate 25 m/min | 100% waterproof zero-glue-line bonding; high heat resistance up to 150°C and cold resistance to -30°C |
| Dual-Motor Corner Rounding | Automated 4-Motor Multifunction Contour Trimming Unit | PCD radius profile cutters (R1.0, R1.5, R2.0 mm); diamond scraping & solvent buffing units | Silky smooth, rounded corner transitions without manual filing; eliminates sharp edge hazard |
| 6-Sided CNC Line Boring | Biesse Rover B FT & Skipper 100 Multi-Spindle Machining Centers | Independent vertical/horizontal drill spindles (6,000 rpm) + integrated grooving saw (X-axis) | Simultaneous execution of 32mm system line boring, 15mm cam pockets, 8mm dowel holes, and hinge cups |
| Automated Panel Grooving | Continuous High-Speed Underside & Gable Slotting Unit | Adjustable 4.0mm / 5.0mm / 6.0mm slotting depth for back panels with clean lead-in | Enables slide-in 4mm–5mm HDF / MDF back panel integration for modular kitchen & wardrobe cabinets |
| Dynamic Checkweighing & Packing | Mettler Toledo Automated Inline Checkweigher & Barcode Station | Conveyor scale with ±20g sensitivity + 360-degree omnidirectional barcode scanning | 100% verification that zero hardware packs, shelves, or structural panels are missing from sealed cartons |
Waterproof PUR vs. Conventional EVA Hot-Melt Sealing
Why premier kitchen cabinet and laboratory furniture manufacturers insist on reactive Polyurethane (PUR) edge banding over traditional EVA glue:
Flat-Pack Packaging Engineering & Barcode Traceability
Turnkey export packaging engineered for automated distribution centers, retail flat-pack shelves, and direct jobsite assembly.
5-Ply / 7-Ply Heavy-Duty Cartons
Manufactured with 250 g/m² virgin kraft linerboards and high-crush fluting (BC-flute). Surpasses 1,200 kPa burst tests and 800-hour vibration drop simulation to eliminate shipping corner damage.
Internal Foam & Edge Cushioning
High-density expanded polyethylene (EPE) U-profile foam surrounds all edge profiles, supplemented by molded EPS corner caps and microfoam interleaving sheets that prevent face-to-face scratch abrasion.
Omnidirectional Barcode Labels
Each component and outer carton features high-adhesion thermal transfer labels printed with GS1-128 / QR codes, customer SKU numbers, room assignment identifiers, and carton sequence indices (e.g., Box 1 of 3).
Dynamic In-Line Checkweighers
Finished cartons cross automated checkweigher scales with ±20g sensitivity. Any carton deviating from calculated BOM weight (indicating a missing shelf pin, cam lock, or drawer gable) is rejected automatically.
Simple 4-Step B2B Procurement Workflow
Submit Cutting List
Send your dimensional bill of materials (BOM), decor selections, and edge banding specifications via email or Excel template.
CAD Nesting & Optimization
Our CAM software optimizes sheet nesting yield to minimize offcut waste and generates shop drawings for your engineering sign-off.
Automated Machining
Components are cut, edge-banded with PUR, drilled across 6 sides, cleaned, and labeled with high-adhesion parts barcodes.
Export Containerization
Components are packed into modular cartons or heavy-duty export crates with corner protectors for safe ocean transit.